Electrochemical Process Defined

Thincell® is based on the principles of electrocoagulation but is radically different.

An electrochemical (EC) process is a water treatment process used by a variety of industries to destabilize and aggregate contaminant particles, ions such as heavy metals and colloids using an electrical charge and removing them from solution. The process traditionally utilizes an anode and a cathode, stimulated by a DC power source to destabilize the charges. This operation separates flocculated materials from water, allowing those materials to be removed, leaving clear water.

Traditionally, the electrochemical process typically electrolytically oxidizes a sacrificial anode to release metal ions that form coagulants, destabilizing contaminants and breaking emulsions. This coagulation forms flocculants that float to the surface for removal.

An electrochemical process offers outstanding benefits when compared to other technologies:

  • Can treat both process and waste water
  • Treats a wide range of contaminants
  • Operation uses safe, simple equipment
  • Typically, no need for chemical treatment
  • Can typically reuse electrocoagulation-treated waters, minimizing waste



The electrochemical process is complex, but well understood. It involves three distinct stages that incorporate chemical and physical phenomena.

Stage 1 – Electrolytic Oxidation & In-situ Formation of Coagulants

Electrolytic Oxidation of the sacrificial electrode (typically iron or aluminum) resulting in the formation of:


Aluminum hydroxide (a polymeric hydroxide formed when aluminum hydrolyzes) is an excellent coagulating agent


Stage 2 – Destabilization of Contaminants, Emulsions, Particulates

Destabilization of contaminants, breaking emulsions, and particulate suspension:

Ions generated by oxidation of the sacrificial electrode interact to compress the diffuse double layer around charged contaminant species

Ions produced by the electrochemical dissolution of the sacrificial electrode neutralize charges of ionic species present in process and wastewaters and reduce the electrostatic interparticle repulsion

Reduction of inter-particle repulsion enables van der Waals attraction to dominate, resulting in coagulation.

Stage 3 – Floc Formation

Aggregation of the destabilized phases and particulates to form floc

Oxides, hydroxides, and oxyhydroxides provide active surfaces for the adsorption of the contaminating species

Floc formed as a result of coagulation entraps and bridges colloidal particles remaining in the aqueous medium

Electrolyzed water produces small bubbles of oxygen at the anode and hydrogen at the cathode. The bubbles attract flocculated particles and float flocculated materials to the surface.





Traditional Electrocoagulation has several main challenges, most problematic being passivation and treatment efficiency in low conductivity waters. However, Thincell uses the benefits of the electrocoagulation platform while solving challenges associated with traditional electrocoagulation.

Learn more about how Thincell successfully capitalizes on the best parts of traditional electrocoagulation, overcomes its obstacles, and offers a radically different and superior technology.

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